Granulator Machine

It is used to prevent waste of time such as cutting and carrying by giving the residual plastic directly to the granulator and also is used to provide recycle by transferring it to the extruder with the help of the fan without touching the ground. We designed our granulator machine by taking into consideration the necessary needs.

The some advantageous features of our machine are;

  • We designed our machine to fit into the cabin with fan and electric panel. So we tried to prevent waste of time such as transfer and installation
  • Inside the cabin, it was made with three different stratified sound proof system. Because the fan is in the cabin, it was included in sound insulation. Fan is ignored in many systems
  • We put the entry of the plastic into the machine on the top, so we tried to prevent industrial accident by hitting swing to the operator
  • Before the plastic enters into the crushing knives, there are pulling cylinders
  • The hot plastic which comes from the thermoforming machine, before entering the crushing blades, cold water is circulating on the surface where the hot plastic rubs
  • Water is circulating on the roller to prevent overheating and we designed it to do necessary intervention so that it can be cleaned in case of needed
  • We designed water channel at the bottom of the fixed knives to prevent overheating which caused by the friction of the plastic which becomes granular in the machine
  • We designed air douche system in the machine to prevent the waste of time and the waste of plastic raw material in the duration of colour and raw material change. Thanks to this system machine’s inside is cleaned approximately %80, then the operator opens the machine and clean the other stuck plastic
  • Knives are 60-62 HRC which is hardened with 2379 material
  • There are two-stage safety switch, one is on main body the other one is on cabin’s cap. This feature ensures safe operation for the operator and maintenance worker
  • Engine power was calculated as optimum, so it was tried to prevent unnecessary energy consumption. It supplies nearly %50 energy saving when compared to similar ones.
  • The machine is controlled by PLC via the touch screen
  • It has also Big-Bag filling system to store scrap plastics or they can be transferred with the fan
  • It was added conveyor system to carry deformed cups. It can be preferred on demand. If desired, sensor and magnet can be added on the conveyor

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